BOXmaker ULTRA
The BOXmaker is an in-house developed machine created with the intention of helping businesses grow through the application of latest cutting-edge technologies. The robust construction of the machine allows for heavy duty work to be carried out, subsequently allowing for a sustainable and cost-effective production process. All the available configurations are made in a way that does not compromise the primary idea of all the work – slotting, slitting, scoring, creasing, gluing, and printing – being done in a single pass.
The hand holder tool, as its name suggests, creates hand holder openings, but can also be used for other openings on the box. It is a moveable die cut press. The unit is positioned automatically, and the distribution of cuts is also setup digitally via control unit. Dimensions of tool is 120mm x 160mm. The total force the die cut can exert is 5200 Newton.
The creasing wheels are automatically setup via the control unit. The machine has 4 creasing wheels, and it is possible to use only the selected wheels, i.e., not crease the full length of the cardboard. The wheels can be quickly, tool free changed, thus making switching from different diameters and formats a simple task. The heads are interchangeable with the circular blades, allowing to position creasing 1mm apart.
The slotting knives are setup automatically via the control unit. The knives are made of high-density steel alloy which allows for heavy duty reliability and extended use even with processing 1400 GSM, high grade corrugated cardboard. The machine has 2 segmented slotting knives (100mm segments) that are positioned automatically via threaded spindles and servo motors. The transversal creasing tool is integrated in the knife subframe. The knives are segmented (extend the slots) and can be positioned independently from one another.
The servo powered cross-cutting tool serves the purpose of cutting off excess material thus enabling for multiple boxes to be made from single panel of cardboard. The blade runs across the width and cuts in the direction of the flute. The module is also utilized for production of pallet boxes with loading flap. The unit can produce transversal cuts anywhere on the sheet, which enables it to create box locking mechanisms, loading flaps and windows on the box. In combination with longitudinal cutting knives, square and rectangular shapes can be cut out in the sheet, effectively replacing die cutting for those forms. It can also extend the slotting width.
The circular blades serve the purpose of cutting cardboard along the length. The machine is equipped with 6 circular blades. As seen with the crosscut and longitudinal creasing, this unit can perform work selectively and anywhere along the length of the corrugated sheet. The unit is utilized when producing FEFCO 0204, FEFCO 0403, glue flap or material reformatting. Also, in combination with crosscut, windows and similar square/rectangular shapes can be cut. The heads are interchangeable with creasing wheels.
The printing unit is capable of outputting single color prints of up to 1000mm of width and 870mm in length, making it the perfect choice for standard transportation box markings. The imprint can be placed anywhere on the box, including creased areas. The printer is automatically setup via control unit, and it has 2 zero pints (allowing 2 different prints). This means that the position of the print and the amount of color is regulated electronically. The printer module only requires manual manipulation in the form of cliché placement and roller washing.
The Nordson cold gluing system is a glue application nozzle and the supporting actuators. Developed with single pass functionality in mind, the gluing module rounds up the box production process and allows for a more flexible production cycle. The unit is servo powered and moves at speeds up to 1m/s. The glue can be dispersed in lines or dots anywhere along the corrugated cardboard sheet.
The control unit of the box maker is consisted of 21-inch touch sensitive HD widescreen color display with user friendly UI. The unit itself comes with predefined FEFCO standard models in memory. FREE MODE offers the possibility of creating a box of any style and measure, greatly increasing flexibility. The memory itself can hold up to 3000 models. Additionally, to the Control unit, the machine tools can be controlled with a touchscreen tablet joystick.
High quality, state of the art electronics, including servo motors, control unit, drivers, etc. of the German renowned brand LENZE™. Pneumatic components sourced from SMC.
❖ High safety features include door closure sensor switches on all doors of the working area of the machine which stop the machine if any of the doors are opened.
❖ Furthermore, the hazardous environment of the working area, where the moving parts are located is laser secured so the possibility of worker injury or damaging of the machine is reduced to an absolute minimum.
❖ Most of the panels on the machine are easily removable which allows for easy maintenance and manipulation with space around and inside of the machine
❖ High versatility and possibility of adaptation to customer needs.
❖ Purchasing EMproject89 products you are actively talking part in our Environmental Sustainability Program – MOUNTAIN AFFORESTATION
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The BOXmaker is an in-house developed machine created with the intention of helping businesses grow through the application of latest cutting-edge technologies. The robust construction of the machine allows for heavy duty work to be carried out, subsequently allowing for a sustainable and cost-effective production process. All the available configurations are made in a way that does not compromise the primary idea of all the work – slotting, slitting, scoring, creasing, gluing, and printing – being done in a single pass.