LY-485C-PK Automatic Case Making & Positioning Machine

High-Speed Automatic Solution for Hardcover Cases and Luxury Rigid Box Production

Description
Product Details

The LY-485C-PK Automatic Case Making & Positioning Machine is an advanced servo-driven production system designed for the fully automatic manufacturing of hardcover book cases and premium rigid box covers. Combining intelligent vision technology with high-speed robotic positioning, the machine delivers exceptional precision, productivity, and repeatable quality.

Designed for modern printing and packaging companies, the LY-485C-PK is the ideal solution for manufacturers seeking to automate case production while maintaining the highest quality standards.

Applications

The LY-485C-PK is suitable for producing:

Hardcover book covers
Notebook and diary covers
Ring binders
Luxury rigid box covers
Cosmetic boxes
Perfume packaging
Jewelry boxes
Watch boxes
Mobile phone boxes
Electronics packaging
Gift boxes
Premium presentation boxes
Wine and spirits packaging
Chocolate and confectionery boxes

Production Process

The machine performs a fully automated production sequence:

Automatic cover paper feeding
Precision glue application
Automatic greyboard feeding
Vision-based greyboard positioning
Automatic case making
Finished product delivery

The modular design also allows future integration with automatic corner pasting and box wrapping machines, enabling the creation of a complete rigid box production line.

Key Features

Ultra-High Positioning Accuracy

The LY-485C-PK uses two industrial cameras manufactured in Germany, each with a 5-megapixel resolution, combined with a YAMAHA robotic positioning system. This advanced vision technology achieves positioning accuracy of ±0.05 mm, ensuring perfectly aligned products even in demanding applications.

Intelligent Human-Machine Interface (HMI)

A dedicated touchscreen HMI allows operators to switch quickly between production modes and adjust machine settings with ease. This minimizes setup time and improves overall production efficiency.

High Production Speed

With a production capacity of 25–35 cases per minute, the machine provides an excellent balance between productivity and precision, making it suitable for both medium and large production volumes.

Expandable Modular Design

The positioning module has been designed with future expansion in mind. The machine can be upgraded by integrating additional modules such as:

Automatic Corner Pasting
Automatic Wrapping
Complete Rigid Box Production Line

This modular approach protects your investment and allows production capacity to grow with your business.

Fully Servo-Controlled Feeding System

The dual paper feeders are fully servo-driven, providing smooth, accurate and reliable material feeding even during continuous high-speed production.

Anti Double-Sheet Feeding Technology

The combination of front suction feeding and rear air blowing effectively separates individual sheets, preventing double feeding and ensuring uninterrupted production.

Technical Specifications

Specification	Value
Model	LY-485C-PK
Paper Width	95 – 600 mm
Paper Length	120 – 880 mm
Paper Weight	80 – 300 g/m²
One-piece Greyboard Length	200 – 850 mm
One-piece Greyboard Width	160 – 450 mm
Minimum Individual Greyboard Size	50 × 85 mm
Minimum Gap Between Boards	≥ 2 mm
Positioning Accuracy	±0.05 mm
Production Speed	25 – 35 pcs/min
Installed Power	12.5 kW
Machine Dimensions	8,800 × 2,550 × 2,000 mm
Machine Weight	3,200 kg

Advantages

Fully automatic production
Dual 5 MP German industrial cameras
YAMAHA robotic positioning system
Servo-controlled feeding technology
Positioning accuracy up to ±0.05 mm
High production speed (25–35 pcs/min)
Fast job changeover
Stable feeding performance
Anti double-sheet feeding system
Expandable modular design
User-friendly HMI control
Reliable operation for industrial production

Why Choose Graphotrade?

Graphotrade offers more than machine supply. We provide complete production solutions for the printing, bookbinding and luxury packaging industries.

Our services include:

Professional technical consulting
Production line planning
Machine selection
Delivery and installation
Commissioning
Operator training
Warranty and after-sales service
Spare parts supply
Long-term technical support

Our specialists will help you configure the most suitable solution according to your production requirements, available space and future expansion plans.