LY-HB1500CZIntelligent High-Speed Rigid Box Production Line

The LY-HB1500CZ Intelligent High-Speed Rigid Box Production Line is one of the most advanced fully automatic rigid box manufacturing solutions developed by LISHUNYUAN (LY). Designed for high-volume production, it combines intelligent automation, servo technology, robotic positioning, and precision vision systems to deliver outstanding productivity, flexibility, and consistent product quality.

The machine is suitable for manufacturing a wide variety of premium rigid boxes, including mobile phone boxes, gift boxes, cosmetic packaging, watch boxes, slanted-lid boxes, luxury presentation boxes, and many other high-end packaging products.

Key Features

• Production speed of up to 25–32 boxes per minute
• Fully automatic production process
• PLC control with user-friendly touchscreen HMI
• Intelligent human-machine interface
• High-precision camera positioning system
• Automatic paper feeding
• Automatic greyboard feeding
• Automatic four-corner taping
• Automatic board positioning
• Automatic box lifting
• Automatic wrapping and forming
• Automatic corner folding and final box forming

Paper Feeding System

The feeding unit is designed for reliable, high-speed operation and includes:

• Servo-driven feeding system
• Large-diameter pneumatic vacuum valves
• Rubber pressure roller for stable paper feeding
• Dual-color conveyor belt suitable for light and dark printed materials
• Automatic lifting of the paper stack
• Automatic stop when the top sheet reaches the working position
• Consistent feeding accuracy even at maximum production speed

Intelligent Positioning System

The LY-HB1500CZ features an advanced positioning system that ensures exceptional accuracy during board placement.

Main components include:

• Japanese Yamaha robotic arm for automatic board positioning
• Dual high-resolution cameras
• Japanese industrial lenses
• 10-megapixel vision system
• XY servo positioning technology

This system provides:

• Extremely high positioning accuracy
• Stable production quality
• Excellent repeatability for premium rigid boxes

Corner Taping Unit

The corner pasting station offers:

• Robust mechanical construction for long-term reliability
• Easy adjustment and setup
• Standard 19 mm corner tape application
• Stable operation at high production speeds

Intelligent Box Forming Section

The forming section incorporates the latest servo-controlled technologies to maximize efficiency and reduce setup time.

Automatic Servo Setup

All major adjustments are performed automatically using servo motors.

Typical setup time:

Approximately 15 minutes

Product Memory

The control system can store up to 1,000 production jobs, allowing operators to recall previous settings instantly for repeat orders.

Virtual Cam Servo Technology

Instead of conventional mechanical cam systems, the machine utilizes an electronic virtual cam servo system, providing:

• Higher precision
• Smoother motion
• Reduced mechanical wear
• Lower maintenance costs

Collision Protection

An integrated collision detection and alarm system protects the machine against improper setup or mechanical interference, minimizing downtime and preventing damage.

Scratch-Free Box Handling

A specially designed box handling mechanism protects the printed surfaces throughout the forming process, ensuring premium-quality finished products.

Tool-Free Operation

The machine eliminates the need to replace:

• Blades
• Brushes
• Pressing plates

This significantly reduces maintenance time and increases production efficiency.

After-Sales Support

One-Hour Response

Service requests receive an initial technical response and troubleshooting guidance within one hour.

Twelve-Hour Management Response

Customer complaints requiring escalation are handled directly by senior management, with a solution provided within 12 hours.

On-Site Service Within 24 Working Hours

For customers located within a 500 km service radius, qualified service engineers are available for on-site support within 24 working hours.

Monthly Customer Follow-Up

Regular customer visits help ensure optimal machine performance through preventive maintenance, operational reviews, and technical support.

Pre-Sales Service

Customers are welcome to send operators and technicians to the LY factory for comprehensive training before machine delivery.

Training includes:

• Machine operation
• Product changeover procedures
• Setup for different box sizes
• Mechanical and electrical instruction by experienced engineers
• Complete machine inspection and testing

Installation and Training

Following delivery, LY provides:

• Machine installation
• Commissioning and testing
• Production startup assistance
• One week of free operator training
• Process optimization for mass production

After-Sales Service

A comprehensive customer support program includes:

• Dedicated customer service records
• Continuous machine performance monitoring
• Regular follow-up visits
• Software updates
• Hardware upgrades
• Functional improvements
• Rapid spare parts availability
• Professional technical support from experienced service engineers

Main Advantages

• Production speed up to 32 boxes per minute
• Fully automated manufacturing process
• Japanese Yamaha robotic positioning system
• Dual 10 MP vision cameras with Japanese lenses
• Complete servo-driven architecture
• Automatic setup in approximately 15 minutes
• Memory capacity for 1,000 products
• No replacement of blades, brushes, or pressing plates required
• High positioning accuracy and repeatability
• Scratch-free handling of premium printed materials
• Ideal for high-volume production of luxury rigid boxes

Overall Assessment

The LY-HB1500CZ Intelligent High-Speed Rigid Box Production Line is a premium, fully automated solution for manufacturers seeking maximum productivity, flexibility, and product quality. Its combination of robotic positioning, advanced vision technology, servo-driven automation, rapid job changeovers, and intelligent control makes it one of the most competitive rigid box production systems available for modern luxury packaging manufacturing.